In our previous guide, we explored the structural differences between 4-panel and 6-panel kippot. Once you have selected the shape, the next logical step for 90% of our B2B clients is Customization.
Whether it’s a corporate logo, a wedding monogram, or a school crest, branding is key. However, a common mistake we see in wholesale orders is a mismatch between the Logo Design and the Kippah Structure.
A wide, horizontal logo that looks perfect on a 4-panel kippah might be impossible to embroider on a 6-panel model without crossing a thick seam.
As your manufacturing partner, we want your final product to look crisp and professional. This guide breaks down the “Safe Zones” for printing and embroidery based on the architectural constraints of each kippah style.
1. The 4-Panel: The “Landscape” Canvas
The 4-panel kippah is the most forgiving canvas for customization. Because the quarters are wide at the base, they offer a generous horizontal print area.
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The “Safe Zone”: You have a wide triangular space. This is ideal for text-heavy designs (e.g., “Sarah & David’s Wedding, November 25, 2025”) or horizontal logos.
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Max Width: Typically, we can embroider up to 4.5 inches wide (depending on the kippah size) without hitting the side seams.
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Best For:
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Full names and dates.
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Wide, rectangular corporate logos.
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Internal printing (the lining usually mirrors the 4-panel structure, making inside stamping easy and legible).
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Pro Tip: If your client insists on a long verse or a multi-line inscription, always steer them toward the 4-panel option.
2. The 6-Panel: The “Portrait” Challenge
The 6-panel kippah is elegant and anatomically fitted, but the panels are significantly narrower. This creates a “Portrait” (vertical) orientation for customization.
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The Constraint: The seams are closer together. If an embroidery needle hits the thick seam allowance, it can break the needle or cause the logo to pucker and look distorted.
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The “Safe Zone”: You are limited to a narrow wedge.
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Max Width: Usually restricted to 2.5 – 3 inches wide at the base.
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Best For:
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Small, circular icons or monograms.
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Stacked text (splitting “Sarah & David” onto two lines).
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Initials.
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What to Avoid: Do not attempt to print wide sentences across a single panel. It will look cramped or wrap around the curve of the head, making it unreadable.
3. Crossing the Seam: Can it be done?
A frequent question from buyers is: “Can we print across the seams to make a giant logo?”
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Screen Printing: No. Printing over a seam results in a gap in the ink and an uneven surface. It looks unprofessional.
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Embroidery: Yes, but with caution. We can digitize a logo to “jump” the seam, but this requires a heavier backing (stabilizer) inside the kippah to prevent the fabric from bunching. It increases the production cost and can make the kippah feel stiffer.
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Molded (Single Panel): The Solution. If a client needs a massive, wrap-around design, the molded kippah (felt or suede) is the only seamless option that allows for 360-degree printing or oversized embroidery.
4. Internal Stamping: The Hidden Detail
Don’t forget the inside. For high-end B2B orders, the internal stamp (usually gold or silver foil) is where the event details go, keeping the outside clean.
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4-Panel Lining: Easy to align. We stamp one panel.
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6-Panel Lining: Tricky. We usually stamp across two panels to fit all the text, or use a custom-cut center circle label.
5. Summary: Matching Design to Structure
Use this quick reference when consulting with your design team or clients:
| If the Logo is… | Recommended Structure | Why? |
| Wide / Horizontal | 4-Panel | fits comfortably between seams. |
| Tall / Vertical | 6-Panel | Matches the narrow wedge shape. |
| Complex / Oversized | Single Panel / Molded | No seams to interrupt the art. |
| Text Heavy (Dates/Names) | 4-Panel | Allows for legible font sizes. |
Conclusion
The best kippah is one where the design and the structure work in harmony. By understanding these physical limitations, you can guide your customers toward a product that not only fits their head but fits their brand perfectly.
Need a template?
Download our PDF Art Templates for 4-Panel and 6-Panel layouts to superimpose your logo and check the fit before ordering.